stainless steel worm reducers

stainless steel worm reducers
EP 700 Series STAINLESS Worm Gear Speed Reducers | Ever-Power Gear
The Original Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Swiftness Reducer has been a foundation in food and beverage applications for many years. As a leader in worm equipment technology, Ever-Power Equipment continues to boost product efficiency by developing innovative designs to meet up more stringent needs and anticipated tightening of federal regulations in the meals and beverage industry.
Blending trusted 700 Series worm gearing with an innovative new exterior design, the stainless steel 700 series has been optimized to withstand the harshest washdown conditions. The units feature reliable 700 Series worm gearing, a 316 stainless rounded casing with smooth uninterrupted surfaces designed to prevent particle accumulation and pooling fluids, dual lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs more than a painted a single, but investing in a more corrosion resistant gearbox saves cash and makes the most sense in the long run. Unmatched product efficiency in highly caustic washdown applications coupled with first class customer support makes Ever-Power Gear your initial choice for swiftness reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel casing, bearing carriers and flanges
303 stainless output shafts
Rounded housing eliminates virtually all smooth surfaces and prevents foreign matter accumulation or position fluid
Elimination of all exposed hardware promotes simple surfaces to optimize clean down effectiveness
Lubed forever with H1 rated meals grade lubricant Klubersynth UH1 6-460
Flange style incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange design incorporates an O-ring to reduce ingress of particles or fluids
Polished matte complete maintains clean appearance throughout operation
Optional high pressure washdown seal available
Obtainable in hollow and solid result shaft
Stainless Steel, Heavy-duty Right angle (SSHdR) series worm gearboxes are made with 304 stainless. All reducer areas are polished and curved to prevent organism growth on areas. SSHdR series Hollow Output Bore reducers can be found in speed ratios which range from 5:1 to 60:1 with imperial center distances which range from 1.75 to 3.25 inches. Also, our stainless gearboxes come pre-stuffed with EP meals grade lubricant.
“EP” series Flange Input – Hollow Bore Result series stainless steel correct angle worm gear reducers are stocked as completed goods with hollow output bore sizes ranging from 1” to 2-3/16” with obtainable center distances which range from 1.75 to 3.25 inches. All motor input flanges are NEMA C-face quill style designs and each unit is sold pre-filled with EP meals grade lubricant. STAINLESS bushing kits can be purchased separately to allow for a greater number of mind shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances which range from 1.75 to 3.25 inches
304 stainless housing, covers and flanges
Smooth, polished surfaces and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill insight with carburizing heat therapy
CuSn12Ni2 bronze alloy worm wheel with high efficiency gear tooth configuration
RoHS plastic-type covers supplied to fill up unused mounting slots
0-ring provided on input flange to avoid moisture intrusion
Pre-loaded with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
Stainless Steel (SS Series)
Grove Gear Stainless Steel gear reducers offer superior corrosion security. They are rust evidence and in a position to withstand the harshest circumstances. The stainless housing, cover and exterior hardware offer an exceptionally long life.
Center distances from 1.33” through 3.250”.
Six sizes available with ratings to 17 HP.
Available in single and dual reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel casing and covers to withstand extreme environments.
Factory-filled with superior Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP double lip seals provide extended life through increased resistance to high temperature, abrasion and chemicals.
O-ring on face of input flange provides a positive seal against moisture intrusion.
303 stainless steel output shaft.
Worms are cut, heat-treated, floor and polished to supply efficient, quiet operation.
All units are 100% run and leak tested at the factory to insure you get the best quality product.
Ultimate application flexibility with all-angle installation provisions, the widest collection of accessory bases and flanges and the biggest selection of stock reducer styles.
Mounting measurements are interchangeable with many industry standard reducers.
EP Stainless Steel
Right Angle / Weighty Washdown Duty STAINLESS Speed Reducer
This Stainless Steel reducer is built for Heavy Duty Washdown applications and is resistant to many forms of wear. This is exactly what you want to use for serious environmental conditions.
STAINLESS WORM GEARBOX
Comply with HACCP and EHEDG regulations
It is becoming more and more difficult to get your machine to meet the HACCP and EHEDG rules, while your customers vulue this a lot more. The stainless worm gearbox drive program Ever-Power enables you to stay affordable but fulfill tcustomer demants.
The Ever-Power stainless steel worm gearbox types are made to meet the guidelines. Because of this, they are resistant to an intensive cleaning regime, is constructed of hygienic components and are also dead places, and horizontal surfaces as much as possible, avoided. Of program, the material of the products is stainless.
Output torques of 40Nm up to 160Nm.
Output shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of i=7,5 up to i=100.
Food grade oil, meals grade seals and hygienic design.
Material worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), material hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Designed for heavy-duty washdown
◦ Rust free casing, flange, and shafts are perfect for food industry
◦ Ideal for tough conditions and corrosive applications
◦ Internal bladder adjusts to temperature and pressure – No need for a surface breather
◦ Heat-treated steel worm shaft w/ surface thread
◦ Aluminum bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ High quality double lip oil seals
◦ Input flange O-band repels external moisture
◦ USDA H1 food quality lubricant : MOBIL SHC CIBUS 460
◦ Compatible with 56C, 145TC and 182/4TC Engine Inputs
◦ One year limited warranty
Ever-Power Stainless Steel S Series right-position worm reducer is ideal for harsh washdown circumstances in food digesting or other applications with high temperature/high pressure sprays. The S Series comes regular supplied with synthetic oil for life time lubrication and is comprised of a stainless housing that is designed for safety in washdown applications, also created for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power provides a self-produced stainless gearbox range of top quality. The series originated specifically for the meals industry and various other industries where there are consistently stringent requirements for the resistance of the material and the easy-to-clean style.
The gearboxes are constructed with a smooth stainless gear casing, they are lifestyle lubricated and may of course be supplied with oil approved for the meals industry. Essential oil seals are standard manufactured from nitrile rubber.
To reduce the chance of bacterial growth, the design is characterised by smooth machined areas without unnecessary flanges, recesses and installation holes. Additionally it is possible to purchase the gearboxes with torque arm, side flange, totally free worm and plug-in shaft. Other adjustments are performed on ask for including such as for example stainless spindle gears.
In situations where you want a complete hygienic gear engine, we will offer the EP-gearboxes fitted with stainless AC or servo engine.
Resistant to cleaning with drinking water under pressure
The protection of the gearboxes is IP65, and for stainless motors it is IP66. This means that the products can be cleaned with water under pressure from all directions. To accomplish an overall protection of IP66 by assembly of gearboxes and electric motor, you must make use of a gasket of nitrile rubber for the joint. This means that the apparatus motors are well suited for free mounting with out a traditional stainless protection cover in areas where hygiene requirements are highest. Hidden sources of pollution can thereby be avoided.
The gearboxes are as standard given a center distance of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque of up to 900 Nm.
Stainless worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Product selection brochures available below:
Full Integral Horsepower Item Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Additional flange and shaft inserts obtainable and will be requested during product selection. To purchase, please get in touch with Bison at 1.800.ATBISON (282.4766) and ask to talk with an Automation Expert. Online selection and ordering coming soon!
Stainless Steel Solutions
Effective, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless steel precision motion gearboxes are designed for sterile manufacturing environments. The product’s smooth surface area and curved contour permits easy cleaning and bacteria-free surfaces, perfect for food processing and pharmaceutical applications. The merchandise is designed and rated to IP69k offering maximum protection against contaminant ingress in addition to leak free operation.
Catalogued models of Ever-Power Gear’s popular stainless 700 Series velocity reducers are actually available with standard 2-day delivery. Procedure improvements possess yielded the industry’s best standard business lead time for stainless worm gear reducers.
Ever-Power Gear’s SS700 Series, the initial “domed crown” stainless steel reducers, are created for maximum corrosion resistance and superior efficiency in high-pressure food processing and packaging washdown applications.
A convenient after hours/holiday hotline can be designed for emergency orders. Catalogued SS700 Series versions are stocked at local and regional distribution centers to make sure fast delivery.
All SS700 models are NSF Authorized and have many maintenance-friendly features including electropolished exterior finish, sealed electric motor flange, and covered hardware. To avoid miniscule niches that can web host microbial contamination, the nameplate provides been laser marked to provide a smooth uninterrupted surface. A large internal essential oil reservoir, filled up with H1 food-quality lubricant (Klubersynth UH 1 6-460) and sealed for life, allows for an array of operating temps and extended service existence.

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